Precision Geometry Capture & CAD Reconstruction
We provide industrial-grade 3D scanning and reverse engineering services to convert physical components into accurate, fully parametric CAD models. Our workflow is optimised for legacy parts, tooling replication, design validation, and manufacturing continuity where original drawings or CAD data are unavailable.
Our services are suitable for tight-tolerance applications across aerospace, defence, automotive, medical, robotics, and advanced manufacturing environments.
Engineering Process Flow
- Scan – High-Accuracy Geometry Capture
Physical components are digitised using high-resolution 3D scanning to capture complete surface geometry, critical features, and complex forms with minimal deviation.
- Non-contact scanning for delicate or worn parts
- Suitable for complex, free-form, and legacy components
- High-density point cloud and mesh generation
- CAD – Parametric Model Reconstruction
Scan data is converted into clean, fully constrained CAD models, rebuilt with engineering intent rather than raw mesh geometry.
- Feature-based solid modelling
- Design intent reconstruction
- Editable, manufacturable CAD outputs
- Native and neutral formats available (STEP, IGES, etc.)
- Validation – Dimensional & Geometry Verification
Reconstructed CAD models are validated against scan data to confirm dimensional accuracy and tolerance compliance.
- Deviation analysis and geometry comparison
- Identification of wear, distortion, or manufacturing drift
- Design verification prior to tooling or production
- Manufacture – Production-Ready Outputs
Final validated models are supplied for CNC machining, additive manufacturing, tooling fabrication, or inspection workflows.
- Manufacturing-ready CAD files
- Compatible with downstream CAM and QA systems
- Reduced risk of rework, scrap, and downtime
Applications
- Legacy and obsolete part reconstruction
- Tooling, jigs, and fixture replication
- Product redesign and optimisation
- Dimensional inspection and tolerance analysis
- Hard-to-source or discontinued machine components
Deliverables
- High-resolution scan data
- Fully parametric CAD models
- Geometry validation outputs
- Manufacturing-ready files
